Special Conveyor Type Machine
The Machine houses special heavy duty chain conveyor system having special hard fixtures for loading Axles transversely. The Chain Conveyor moves horizontally & convey Axles into Blast Chamber for blasting purpose. The head of Axle is blasted by 2 Nos. of Blast Wheel Stations positioned laterally on the wall of Blast Cabinet. The Axles are blasted in single pass and comes out through outlet tunnel. The entire Cabinet is lined with Manganese Steel Sheet for protection against abrasion. The Chain Drive is also protected through Hard Liners. The Machine contains Elevator, Abrasive Separator, Reverse Pulse Jet Dust Collector System and Control Panel with PLC. The entire operation of Machine is meticulously programmed by PLC. The Machine is users & environmental friendly and conform to CPCB norms.
Technical Specification :
| DISCRIPTION | Model ASCC/2W-2 |
| Turbines (Blast Wheel) | |
| No. of Blast Wheel | 2 |
| No. of Blades | 8 |
| Size of Blast Wheel | 151/2 X21/2 (25RLM150) |
| H.P. of Blast Wheel | 20 HP x 2 Nos. |
| R.P.M. of Blast Wheel | 2800 |
| Abrasive Flow | |
| Approx. Shots flow rate | 220 Kg /Wheel/minute |
| Shot Velocity | 70-80 Mtrs./Sec. |
| Shots Consumption rate | 4.4 kg/hr Approx |
| Initial Charge of Shots | 1800 Kg. |
| Recovery System | |
| Drive For Bucket Elevator | 3 HP |
| Drive For Screw Conveyor`s | 5 HP |
| Chain Conveyor Systems | |
| Speed (Variable) | 0.5 to 2 meter / minute |
| Inlet Conveyor Length. | 1500 |
| Outlet Conveyor Length | 800 mm |
| Total Conveyor Length | 6700mm |
| Chain Conveyor (HP). | 5 HPx1 |
| No. of Chain Conveyor Drive. | 1 |
| Standard Output (350mm flange) | 8-10 pieces / minute |
| Passage opening(For Job) (WxH) | 1300 x 500 mm |
| Job Loading/Unloading Height | 900 mm |
| Filter Systems | |
| Type of Dust Collector | Pulse jet type |
| Fan (HP) | 10 |
| CFM of Dust Collector | 4000 |
| No. Of Cartridges | 6 |
| Filter Area | 60 Sq. Mtr. |
| Bag Cleaning | Pulse Jet Through Solenoid Valve Controlled By Sequential Timer |
| Dust Discharge | Cam lock bin Provided |
| Dust Emission Level | <80 Mg/cub.Mtr. |
| Compressed Air requirement at 6 Kg/cm2 pressure | 15 cfm |
| Noise Level | 80-85 dB (A) at 3 Mtr. From Machine. |
| Cleaning Standard | SA 2.5 – 3 |
| Job Movement | Forward movement on chain conveyor |
| Control Panel | Centralized Cubical type panel |
| Machine Dimensions | |
| Overall Dimension of Machine With Reverse Pulse Jet type Dust Collector | Length 7000mm Width 5500mm Height 5200mm(GL) |
| Floor Space required for Machine with Reverse Pulse Jet type Dust Collector | Length 7500mm Width 5500mm |
| Pit less | |
| Total Power Required | |
| Blast Wheel 20 HP x 2 | 40 |
| Dust Collector 10 HP x 1 | 10 |
| Chain Conveyor 5 HP x 1 | 5.0 |
| Bucket Elevator 2 HP x 1 | 2.0 |
| Upper Screw conveyor 1.5 HP x 1 | 1.5 |
| Cross Screw conveyor 1.5 HP x 1 | 1.5 |
| Longitudinal Screw conveyor 2 HP x 1 | 2.0 |
